Why use a Turtle Diagram?

Why use a Turtle Diagram?

When an organization has chosen to document their processes, it can be a daunting task, even more so for those that have to read through the documentation afterward – including auditors and new employees. This is where the use of a Turtle Diagram can make things...
How Important Are Turtle Diagrams for An Organization?

How Important Are Turtle Diagrams for An Organization?

Firstly, let’s look at what a Turtle Diagram is. A Turtle Diagram is a visual tool that displays all aspects of a process including inputs, outputs, criteria metrics and other relevant information that assists in the efficiency improvements of organizational...
First Things First

First Things First

It’s no secret that I think systems will help a shop run better – more efficiently, easier to train employees, higher profits.  Systems take time to implement, however. One of the conversations I frequently have is, “OK, I’ll accept your premise that it will make more...
Pokayoke

Pokayoke

The Toyota Production System formalized a lot of concepts and terms, including the term Poka-yoke. Translated from Japanese it means mistake-proofing or avoid (yokeru) mistakes (poka) and is any mechanism in Lean manufacturing that helps floor workers using equipment...
Jidoka

Jidoka

Often a forgotten pillar of the Toyota Production System, and in Lean manufacturing itself, Jidoka is actually one of the most important principles of Lean. Sometimes known as autonomation, Jidoka means automation with human intelligence. The word itself was created...
CAPA Responsibilities

CAPA Responsibilities

Corrective Action and Preventive Action is a system to collect and analyze information regarding non-conformances in process. Identifying and investigating problems before putting in to place a corrective plan for the current problems, and a preventive plan for future...