Kanban

Kanban

When there is not clear communication between team members it can result in duplicate efforts, defects or re-work of tasks already completed but done so incorrectly. Some supervisors find they are constantly on the go chasing tasks to be completed but not knowing...
Pokayoke

Pokayoke

The Toyota Production System formalized a lot of concepts and terms, including the term Poka-yoke. Translated from Japanese it means mistake-proofing or avoid (yokeru) mistakes (poka) and is any mechanism in Lean manufacturing that helps floor workers using equipment...
Jidoka

Jidoka

Often a forgotten pillar of the Toyota Production System, and in Lean manufacturing itself, Jidoka is actually one of the most important principles of Lean. Sometimes known as autonomation, Jidoka means automation with human intelligence. The word itself was created...
Elon Musk and His Future of Production

Elon Musk and His Future of Production

Between 1948 and 1975 Toyota developed a system using Ford’s Assembly line ideas to fine tune a production line that cut back on a number of waste matters. These were: Waste of waiting Overproduction waste Waste of unnecessary transport Additional stock waste...
ISO 45001 – Gap and Audit

ISO 45001 – Gap and Audit

When everybody, from top management to part-time workers are on board with adopting ISO 45001 – Occupational Health and Safety Standard – there are certain steps needed before the business can be certified. Starting with running a gap analysis on the current state of...