When there is not clear communication between team members it can result in duplicate efforts, defects or re-work of tasks already completed but done so incorrectly. Some supervisors find they are constantly on the go chasing tasks to be completed but not knowing...

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The Toyota Production System formalized a lot of concepts and terms, including the term Poka-yoke. Translated from Japanese it means mistake-proofing or avoid (yokeru) mistakes (poka) and is any mechanism in Lean manufacturing that helps floor workers using equipment...

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Often a forgotten pillar of the Toyota Production System, and in Lean manufacturing itself, Jidoka is actually one of the most important principles of Lean. Sometimes known as autonomation, Jidoka means automation with human intelligence. The word itself was created...

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Elon Musk and His Future of Production

Between 1948 and 1975 Toyota developed a system using Ford’s Assembly line ideas to fine tune a production line that cut back on a number of waste matters. These were: Waste of waiting Overproduction waste Waste of unnecessary transport Additional stock waste...

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ISO 45001 – Gap and Audit

When everybody, from top management to part-time workers are on board with adopting ISO 45001 – Occupational Health and Safety Standard – there are certain steps needed before the business can be certified. Starting with running a gap analysis on the current state of...

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How To Plan Ahead for the March Release of ISO 45001

12th March 2018 sees the introduction of ISO 45001, a management standard that is a global standard for organizations to adopt to reduce the health and safety risks within the workplace and associated with the tasks workers are required to partake in. ISO 45001 has...

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Successfully Implement One Piece Flow

Understanding how One Piece Flow works is excellent, however implementing it is the hard part and takes effort from everyone involved. There is no official go-to guide on how to apply the concept as it is such a wide-ranging one however, there are some requirements...

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One Piece Flow

Although multi-tasking, or even batching tasks, can seem efficient and time-saving the actual opposite is true. Taking the time to focus on one piece of work at a time can speed up operations, particularly manufacturing, by 96%. The way this is done is simple. By...

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CAPA Responsibilities

Corrective Action and Preventive Action is a system to collect and analyze information regarding non-conformances in process. Identifying and investigating problems before putting in to place a corrective plan for the current problems, and a preventive plan for future...

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